DBA (Disc Brakes Australia)

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What to look for when purchasing a set of jumper cables for my vehicle? How do I tell the difference between low quality and high-performance jumper cables?

While they may seem like little more than a pair of cables with alligator clips at each end, there is a bit to know when purchasing a set of your own to throw in the back of your vehicle. First of all, the quality of the conductors and insulators used in the cables have a huge impact on the performance, longevity and cost of the jumpers, with the cheapest options mostly constructed with aluminium conductors insulated with PVC sheaths. While aluminium can be fine if sized correctly, aluminium is more brittle, and also has a reduced current carrying capacity, when compared to conventional copper conductors. PVC is also less than ideal and, while quite hard wearing it offers little resistance to high temperatures. This can make working with PVC cables a bit of a challenge. At the other end of the quality spectrum you’ll find high quality oxygen free copper conductors wrapped in dual layer insulators consisting of hardwearing PVC wrapped in flexible, abrasion resistant, chemically and UV stable nitrile. Jumper cables made using pure copper insulators and high quality double insulated nitrile sheaths are not cheap, but can provide a lifetime of service provided they are looked after.

Other materials to look out for are aluminium coated copper conductors, which offer excellent conductivity and resistance to corrosion. Copper clad aluminium on the other hand is markedly inferior in almost every measure with the exception of cost, and is best avoided if you’d like to be able to rely on your jumper cables when the time comes to use them. Silicon rubber is also a common insulator type, which is wonderfully flexible however offers little mechanical protection for the conductors, which means they are easily pierced or torn if treated poorly or exposed to rugged conditions.

If you are familiar with the look and feel of PVC verses silicon and nitrile then a physical inspection should be able to tell you what insulator is used. As for the conductors, copper is substantially heavier than aluminium, so the weight of the cable is the best indicator of what is inside.

What are the different types of jumper cables? What are the differences between car jumper cables and heavy-duty jumper cables for trucks?

Most jumper cables consist of a pair of conductors just long enough to bridge the gap between two vehicles when parked nose to nose, terminated on each end by pairs of large alligator clips. Short jumper cables start at a length of approximately 2.5-metres, which is basically the minimum length required to bridge the distance between the batteries in two vehicle. Longer lengths are available, allowing greater flexibility in bridging gaps between the stranded and jumper vehicle. Grabbing longer jumper cables is highly advisable for this reason, especially if yours is an offroad vehicle or a mid-engine vehicle like a work van, however they must necessarily be markedly larger in capacity due to the compounding effect of inline resistance as the cable gets longer. Longer jumper cables capable of transferring the same amount of power as a shorter set will inevitably have a larger cross sectional area, and cost significantly more, due to the increased size of the conductors.

In terms of sizing, how much current you need to start your vehicle largely depends on the the size of the vehicle and the type of engine, but there is a few rough rules of thumb that can be applied. If you have a small to medium sized compact petrol-driven passenger vehicle then you are probably going to be fine using a set of jumper cables rated for 200-Amps of current flow. Medium to large sized petrol-driven passenger vehicles will likely need no more than 400-Amps worth of current capacity. Larger vehicles like pushrod V8s and diesel driven vehicles like dual cabs, 4WDs and light commercial trucks can need 600A plus. Check the current rating of thejumper cables you select prior to purchase to ensure you select a solution that meets the minimum requirements you need for your particular vehicle.

What are the alternatives?

With the advent of lithium battery technology and the proliferation of modern, lithium battery based portable jump starters, you could be forgiven for thinking you may no longer need to carry a  good set of jumper leads. Jump starters can however deteriorate over time, or fail outright, so even if you have a modern jump starter pack it is highly advisable to keep a set of jumper leads in your vehicle for situations where your jump starter pack doesn’t cut the mustard.

While not a replacement for a trusty set of jumper leads, you should always have a decent battery charger on hand. This is beneficial for several reasons. First of all, a battery charger will help you ensure your battery is returned to a full state of charge after needing a jump, especially if you aren’t gonna be running the vehicle for a long enough period following the jump to fully recharge it. More importantly, a battery charger can be placed on your circuit racer, 4WD, boat, motorhome or other recreational vehicle when left to sit for an extended period, in order to prevent it from needing a jump in the first place.

How do I use your jumper cables to jump start my car or truck?

When jump starting one vehicle with another, there are a few things you can do to minimise the risk of something going wrong. The first thing to do is get the batteries in each vehicle as close together as you can. This usually involves parking nose to nose, as each battery will usually be located in the engine bay. If the battery is on the left side of one vehicle and the right side of the other, it may also be suitable to park the vehicles with the front quarter panels overlapping. Ensure you do not allow the two vehicles to touch, as they must be electrically isolated from each other in order to avoid damage to the sensitive electronics in each vehicles. Once you have the two vehicles positioned, join the positive posts of each vehicle together using the red jumper cable, starting with the vehicle to be jumped, followed by the vehicle which will be doing the jumping. Double, and triple, check your connections prior to attachment in order to avoid any risk of damage. Next attach the black jumper cable to the negative battery post of the jumping vehicle, then attach the other end of the black jumper cable to a solid grounding point on the vehicle to be jump stated. Some modern vehicles will have a designated point to which you should attach the negative jumper lead, otherwise any quality grounding location should do the job. Do not connect the negative jumper lead directly to the negative post of the battery to be jumped, as this will likely result in a hefty spark that can give you a fright, can damage the battery terminal and can even lead to an explosion in the right conditions. If you vehicle doesn’t have a designated grounding point for attachment of jumper cables then look for a clean and unpainted bolt or similar metal point you can attach the alligator clip to. A shock absorber mounting point is often a good option, if a better one cannot be found. Check to make sure the cables are routed in such a way they do not obstruct any moving parts like the engine belts or thermofan. Next start the jumping vehicle, and leave it running for several minutes.

DBA (Disc Brakes Australia) Brake Disc Rotors, Pads and Parts

With over four decades of innovation under their belt, backed by intensive research and development, DBA has positioned itself as a world leader in the extremely competitive marketplace of OE and aftermarket disc brake rotor solutions. Whether you are after some basic replacement rotors for your standard passenger vehicle, 4x4 offroad or commercial vehicle, weekend toy or a hard-tuned track car, DBA has a set of rotors to enhance your vehicle's braking performance at a price and performance level to meet your unique requirements.

Why Buy DBA

Brakes are arguably the most important parts on your car and making sure they perform as required and expected can be a life-or-death matter. DBA rotors provide the peace of mind that only comes from a product which is developed to meticulous standards with the finest grade materials and manufacturing processes.

From the very beginning of the process at the foundry right through to the final machining regimen on the manufacturing line, DBA have invested heavily in the infrastructure and know-how to create world-leading products. For example, DBA have their own proprietary cast iron formulation, known as XG-150, which is a carbon-rich creation that, when combined with another of their techniques such as Thermal Stability Profiling (TSP), results in extremely strong disc brake rotor castings which possess excellent thermal conductivity properties. The final step in the production is another area where DBA excel via their use of Cubic Boron Nitriding (CBN), a refining process which endows the disc brake rotor with a surface finish which is a vast improvement over conventionally-ground surface found on other rotors. This knowhow, along with the superior manufacturing methods employed, combine to deliver just what you want in a disc brake rotor.

DBA is perhaps best known for their "Kangaroo Paw" ventilation system. Instead of a series of straight vanes centrally located within each rotor casting, DBA's patented method of using 144 Kangaroo Paw-shaped pillars as the central component of each rotor casting better ensures rotor temperatures stay within optimum range by more efficiently channelling air through the rotor core than straight vanes can. Not only do they enable better ventilation, the Kangaroo Paw pillars also give better support to the friction surfaces of the rotor enabling better performance, strength and stability whilst also providing more thermal mass than a rotor with straight vanes, boosting efficiency and performance even further.

Although the practice of machining slots into the face of disc brake rotors has been used for years to aid the out-gassing created between brake pad and rotor friction surface places to escape, DBA have taken things further by creating their own slot profiles. 'T2' disc brake rotors feature 32 CNC-machined bi-symmetrical curved slots into the face of each rotor, designed to not only improve brake pad out-gassing but also reduce vibration often found in rotors with straight slot designs. The T2 slots are also universal in nature meaning you don't have to purchase "handed" left-and-right-specific rotors anymore. Unique to both the Club Spec 4000 and all 5000 Series disc brake rotors, the 'T3' slot design feature an additional 16 slots per rotor over the 'T2' rotors for even better response, pedal feel and efficiency. 'X Gold' disc brake rotors, meanwhile, feature DBA's XS non-directional slot layout combined with a particular cross-drilled pattern that, like the slots, aid in brake cooling and overall performance. Plus they look great also, which isn't a bad thing.

Our vehicle fitment guide can take the guesswork out of finding the parts for your specific vehicle fitment requirement. Simply click the “My Garage” icon in the top righthand corner of the screen to input your vehicle make, model and specifics, and the algoryth will do the rest.  If you require any assistance at all, please don't hesitate to contact our friendly and knowledgeable staff here at Automotive Superstore. We will be more than happy to help connect you with the very best product to suit your needs.

Stage 1 - Daily Driver - OE Direct Replacement

DBA's range of Original Equipment (OE) direct replacement disc brake rotors have been designed to not only meet but indeed surpass the requirements of vehicle manufacturers across the globe and are perfect for use in all types vehicles which experience normal, everyday conditions the average motorist might encounter. Additional reasons for choosing DBA's OE Direct Replacement disc brake rotors include the aforementioned CBN surface finish treatment which means a better interface between rotor and brake pad than you'll get with other rotors. Certain models of DBA OE Direct Replacement disc brake rotors also come with Kangaroo Paw ventilation and/or DBA's new 'En-Shield' treatment, a baked-on protective coating that keeps the entire rotor free from corrosion without contaminating the brake pad surfaces.

Stage 2 - Uprated Performance - T2

A set of DBA T2 disc brake rotors are the ideal choice when you want to start improving overall stopping power - in conjunction with some nicer brake pads, for example - of your vehicle. Equipped with DBA's 'T2' 32 CNC-machined curved bi-symmetrical slots for efficient brake pad out-gassing and overall cooling and efficiency, certain models of 'T2' rotors also feature DBA's ingenious Kangaroo Paw ventilation system. All 'T2' disc brake rotors come with paint protection on non-friction areas, keeping those areas of the rotors free from corrosion and looking good.

Stage 3 - Performance AND Looks - X Gold

DBA's X Gold disc brake rotors can be used interchangeably with equivalent T2 rotors, they're just more suited to looking good and giving that "big brake" look thanks to the use of gold paint on non-friction surfaces. Instead of the 'T2' slots, the X Gold disc brake rotors feature their own specific XS non-directional slotted and cross-drilled cooling pattern.

Stage 4 - High-Performance Street - 4000 Series HD Direct Replacement

Here is where things start to get serious - DBA's 4000 Series HD Direct Replacement disc brake rotors are just the ticket for high-performance braking. Making use of DBA's own XG-150 high-carbon castings and Thermal Stability Profiling, 4000 Series HD Direct Replacement disc brake rotors enable constant extreme heat cycles designed specifically to cope with regular hard application of the brake pedal! To let you know how your rotors are coping under adverse conditions, the 4000 Series HD Direct Replacement disc brake rotors also feature Thermographic Temperature Monitoring, a trio of temperature-sensitive paint markings designed to change colour at certain temperature points.

Stage 5 - High-Performance Street and Show - 4000 Series XS

Just like the X Gold rotors are much the same as their equivalent T2 rotors with a few select differences in appearance, the 4000 Series XS disc brake rotors by DBA build on the 4000 Series HD Direct Replacement rotors but come with gold-painted non-friction surfaces and a unique non-directional XS cross-drill and slot design.

Stage 6 - Weekend Warrior - 4000 Series Club Spec Road and Race

If your car sees regular racetrack action, yet still gets driven on the street from time to time, then the 4000 Series Club Spec Road and Race disc brake rotors by DBA are for you. Perhaps the biggest difference between the 4000 Series Club Spec rotors and others are the use of DBA's 'T3' slot profiling and a central aluminium hat structure. Along with 48 of the 'T3' design CNC-machined tri-symmetrical curved slots in addition to all of DBA's other innovations - such as the CBN surface finishing, use of Kangaroo Paw ventilation, XG-150 material with TSP material treatment, Thermographic Temperature Monitoring paint markings and paint protection on non-friction surfaces - it is the Aluminium central hat that is perhaps the biggest difference. By equipping the 4000 Series Club Spec disc brake rotors with an Alumalite 6061-T6 heat-treated central hat, it massively improves rotor performance by allowing even disc expansion and lower transfer of heat from the central hat to the car's wheel hub - no more rotor cracking as they cool from high temperatures! The use of an aluminium central hat also reduces unsprung weight boosting performance again.

Stage 7 - Race - 5000 Series 2-piece

The 5000 Series Club Spec Road and Race disc brake rotor by DBA build on the 4000 Series Club Spec Road and Race items by taking the central aluminium hat design and converting it to a 2-piece rotor design with a separate hat - it's a bit more race-oriented and also enables replacement of just the outer rotor assembly instead of the hat and rotor as in the 4000 Series Club Spec units.